Temperature switches in machine building: Which type suits?

Temperature switches are used in machine building along with other industrial applications for limiting temperature. They monitor the temperature and react at a predefined point. To protect from overheating they either switch the gear or machine off or activate a fan for cooling. Depending on the task accessible, temperature switches operate as either normally-closed or normally-open switches. Three switch types are believed for industrial applications:
Electronic switches
Example: Electrical WIKA temperature switch TSD-30
In which a higher accuracy is requested, the operator should resort to an electronic switch. With this instrument, you can change the limit values yourself and set several switch points. Electronic temperature switches may be used beyond their actual function ? yet another analogue output (e.g. 4 ? 20 mA) enables further processing of the signal and thus continuous temperature monitoring as well.
Furthermore, switches of this type could be fitted with digital communication (IO-Link). The benefits of these are a straight faster parametrisation alongside extended diagnostics functions and integration into automated processes. Via an LED display, an on-site indication can be provided.
The wide usability of the electronics is reflected in the purchase costs. In addition, it sets limits on the operating temperature. Its maximum value is, typically,150 �C, that is sufficient in most of applications, however. In order to fulfil their tasks, electronic temperature switches need, in addition to a power source, yet another contactor since their transistor only switches suprisingly low power.
Dial thermometers with switch contact
Example: WIKA expansion thermometer with switch contact SB15
The outstanding feature of dial thermometers with switch contacts may be the wide temperature range. In general, expansion thermometers are employed for industrial applications. They cover ? depending on version ? temperatures around 400�C.
This instrument type offers the operator the possibility of selecting multiple switch points and setting them independently. pressure gauge 10 bar is also suitable for switching in the low-voltage range (250 VAC). Yet another contactor isn’t needed. Dial thermometers with switch contacts function without additional power supply and, furthermore, offer an on-site display. A further processing of the signal is not possible, however.
In pressure gauge of price and performance, the switch solution described here is positioned in the mid range.
Bimetal temperature switch
Example: WIKA bimetal temperature switch model TFS35
Bimetal temperature switches are very compact, cost-effective and also have been designed for an array of applications. These instruments can also switch with low voltages around 250 VAC, sufficient reason for this they can manage without additional contactor.
Bimetal temperature switches operate with lower accuracy. Working exclusively as switches, they neither provide a local display, nor do they enable any processing of the signal. Their compact design also only permits a limited temperature range (max. 200 �C), because the plug connection is quite close to the hot area.
Note
Further information on the TSD-30 electronic switch, on the SB15 dial thermometer with switch contact and on the TFS35 bimetal temperature switch can be found on the WIKA website.
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